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primary topic: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ)

PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ)
type: Thesis
type: Article
abstract: The cement industry is a sector that heavily relies on the reliability of production machinery, particularly the Raw Mill machine, which plays a crucial role in the raw material grinding process. PT XYZ as one of the largest cement manufacturers in Indonesia, faces the challenge of maintaining and improving the effectiveness and efficiency of its production processes. This study aims to measure machine effectiveness using the Overall Equipment Effectiveness (OEE) method, identify critical components and maintenance strategies using Reliability Centered Maintenance (RCM), determine optimal component replacement intervals using the Age Replacement model, and design a maintenance decision support system. The results show that the average OEE value of the Raw Mill machine is 66.5%, which is still below the world-class standard of 85%, with an availability of 79.57%, performance of 78.52%, and quality of 100%. The optimal maintenance strategy based on RCM is a scheduled discard task for the grinding roller and table liner components, as well as a scheduled restoration task for conveyor system components such as the belt conveyor, lagging snub pulley, primary belt cleaner, return roller, and impact roller. The optimal replacement intervals obtained are 5,792 hours or 241 days for the grinding roller and 5,832 hours or 243 days for the table liner, resulting in cost savings of 41.80% and 37.03%, respectively. The design of the Preventive Reliability Management (PRIMA) system is capable of integrating OEE, RCM, and Age Replacement analyses, producing outputs such as OEE values, failure distribution, replacement intervals, and cost analysis. The system has been successfully tested through white-box and black-box testing.
date: 2026-04-07
status: published
author list: authors
type: EPrint
type: ThesisEPrint
is part of: repository
has document: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
has version: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
has published: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
has document: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Other)
subject: 670 Teknik Industri

PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
type: Document
has file: 22106060024_BAB-I_IV-atau-V_DAFTAR-PUSTAKA.pdf
has part: 22106060024_BAB-I_IV-atau-V_DAFTAR-PUSTAKA.pdf

PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
type: Document

UIN SUNAN KALIJAGA YOGYAKARTA
type: Organization

FAKULTAS SAINS DAN TEKNOLOGI, UIN SUNAN KALIJAGA YOGYAKARTA
type: Organization

NIM.: 22106060024 Fahmi Muharomi Dzikri
type: Person
given name: NIM.: 22106060024
family name: Fahmi Muharomi Dzikri

PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Other)
type: Document
is version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
is volatile version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
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PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Other)
type: Document
is version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
is volatile version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
ispreview thumbnail version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
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PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Other)
type: Document
is version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
is volatile version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
ismedium thumbnail version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
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PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Other)
type: Document
is version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
is volatile version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
issmall thumbnail version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
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PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Other)
type: Document
is version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
is volatile version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
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PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Other)
type: Document
is version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
is volatile version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
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PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Other)
type: Document
is version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
is volatile version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
ismedium thumbnail version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)

PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Other)
type: Document
is version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
is volatile version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)
issmall thumbnail version of: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ) (Text)

https://digilib.uin-suka.ac.id/id/eprint/76420/
title: HTML Summary of #76420 PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ)
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primary topic: PERANCANGAN SISTEM PREVENTIVE MAINTENANCE BERDASARKAN ANALISIS RELIABILITY CENTERED MAINTENANCE (RCM) DAN MODEL AGE REPLACEMENT DALAM MENJAGA KEANDALAN MESIN (STUDI KASUS: PT. XYZ)

670 Teknik Industri
type: Concept